Move the linkage manually to make sure there is no binding. Start your Honda engine and allow it to idle for about five minutes until it is warmed up. Locate the Phillips-head screw that holds the throttle lever to the engine bracket. Honda GCV 160 Operation and Troubleshooting. Continue taking the carb apart and cleaning. <<4F9F6E1F27C31D449C3D347C0FAA8D0B>]>>
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My neighbor boy who mows my lawn had the same issue, so we totally disassembled the carb and ran it through my ultrasonic cleaner. 0000036593 00000 n
That engine should run between 2,950~3,100 rpm. Is there a screw adjustment somewhere that I am missing? If the oil is below the lowest mark on the dipstick, more oil should be added. 0000005802 00000 n
If your mower is not running well and you have checked the air filter and spark plug, you might have to work on the carburetor. Step 1: To check the drive belt, follow the steps given. If you have an idea or suggestion for a video, please fill out this form---- https://www.stevessmallenginesaloon.com/video-suggestions.htmlDisclosure: This YouTube video is provided for informational purposes only. . May 11, 2015 / Throttle setting for GCV160 too slow. Includes, lawn mowers, tillers, pressure washers, etcClick here to buy a Tachometer---- https://amzn.to/2L8z0KzClick here for my website--- http://www.stevessmallenginesaloon.com/Click here for my Parts and Tools Store---- https://www.amazon.com/shop/stevessmallenginesaloonIf I saved you some money with this video, please consider supporting my efforts with a donation----- https://www.paypal.com/cgi-bin/webscr?cmd=_s-xclick\u0026hosted_button_id=JRVNJVHEDHRD2Dont forget to SUBSCRIBE here---- https://www.youtube.com/channel/UCpqca7L2YYDN-BIHUQ2TfAA/?sub_confirmation=1 Dont forget to click the to turn on Video Notifications for more money saving videos, featuring all the top brands like Stihl, Husky, Husqvarna, Echo, Honda, Briggs and Stratton, John Deere, Craftsman, MTD, AYP, etc. Required fields are marked *. I have a self propelled mower powered by a Honda GCV160 engine. Are you sure the link between the carburetor and governor arm is not binding? I don't have a diagram, is there a spring that goes around the bolt that attaches to the control assembly? Thanks for the link. Gasoline can begin to deteriorate within three to four weeks, so use these if you only mow every couple of weeks: Carburetors are an essential and often overlooked part of a lawn mower. Electric start models may fail to start if the battery is flat, the main fuse is blown, or the battery cables are corroded. Not the Autochoke versions? 0000003433 00000 n
You need to check the governor adjustment; If that doesn't help then start the engine with no water hooked to the pump and see if it over revs, If so there's a good chance the governor gear came apart inside. 0000003419 00000 n
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`\q0z|5fwp g+CC~0.b\:UbnPWBPR Dn1qy\P{,"b.. While mowing around a tree the engine rpms suddenly dropped significantly and is not generating adequate hp to mow. Drop in rpm can be caused by dirty carburetor or air filter. 0000092737 00000 n
The model# is GJAEA 2160470. Thanks. Put the container back under the carburetor and turn on the fuel tap. Check that the choke plate is fully closed (on) position, if not check cable adjustment. When the upper half of the motor is pulled up to seperate from the oil pan, the crankshaft slides up through the oil seal, does the seal usually get damaged and need to be replaced or should it be good to go. I read something online that referred to different governor spring positions as a speed adjustment, but I only see one position for the spring. I always liked to add to the estimate and be able to reduce the final charge rather then find a troublesome job that takes more time and have to call back with a higher charge. There is no gas in the oil or coming out of the muffler. Probably needs to be replaced at some point. Taking the carburetor apart and cleaning it is time-consuming but not difficult. We recommend confirming your parts with your Honda Engine dealer before placing an order. Your job is to figure out what is causing the mix to be off. First, spray the carb cleaner and remove the dirt and gunk. xb``d``Se```1OP IXW0(MW odbPa`$p5BJAoLj84;$'T)pcP`KfhHR`bo n"uq.N What is it you are trying to adjust? Its been very good otherwise. I had several honda walk-behinds that had guverner problems. An engine that runs too fast will burn too much fuel and the lifespan will be shortened. 0000018926 00000 n
It is easy to take off, but before you do, turn off the fuel line. I'm thinking an hour and a half for labor. 0000003630 00000 n
If you choose to try one of the suggestions made in this video, you do so at your own risk. The VKA has a autochoke and a preset throttle. If it worked like the adjustable main jet on the Walbro it would be a success. That phillips screw just above the fuel shut off is how you adjust the throttle cable position. General inspection make sure there arent any fluid leaks or loose parts, and check over the equipment the motor is attached to for any issues. Let me know. Although you might be tempted to play around with the throttle or make other adjustments, clean the carburetor. Reassembled, and same problem. Small engines should be operated outside in fully ventilated areas only and it is important that you wear the appropriate safety gear. 0000087702 00000 n
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Fixed. Below is a photo of the control plate/governor spring area. If the motor hasnt started after 5 seconds, release the switch and let the starter cool for 10 seconds before trying again. <<7FD4658403151940882A6CDD5C49F571>]>>
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If I hook the governor spring back up, it runs wide open (faster than normal high speed) regardless of the throttle lever position. Before you get started, we recommend you disconnect the spark plug cap. Avoid E85 at all costs because Honda considers it an alternative fuel since it is 85% ethanol and only 15% gasoline. You must log in or register to reply here. 0000002414 00000 n
Otherwise, any corrections you make will be temporary, and you could wind up causing even more damage to the carb. Thanks so much for the info captferd! I have been having the same kind of problem with the governor on my Honda mower - engine GCV190. Stopping: Move the engine switch to "OFF." Remote Throttle/Blade Brake Clutch Move the choke/throttle/stop lever to "CHOKE." Make sure the blade control lever is disengaged. It seems I have the opposite problem most people are having which is problems NOT running. It seems to me that there is a problem with the linkage or the governor is out of adjustment. endstream
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JavaScript is disabled. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. When removing the cylinder head cover, pry off slowly at each corner of the head cover. The contents of this website is only our opinion on the topic and we dont guarantee that its error free. 5. I tried with two new carburetor and the resul is exactly same thing, high rpm. Thanks. 0000003135 00000 n
If it goes clockwise, then loosen the clamp screw and with the throttle wide open turn the shaft all the way clockwise and re-tighten the nut. Full power output is achieved under heavy load that allows the governor to open the throttle to full open but due to te load still remains near 3200 rpm. PLEASE HELP IF YOU CAN. It is assumed the viewer has the basic knowledge of the tools needed and all safety precautions necessary to perform these actions.You can contact me by email veteranssmallenginerepair@gmail.com When a load is applied the governor sense's the rpm drop and allows the throttle to open further to compensate for load. Is it really a $150.00 job, is it not worth fixing or something very complicated and should only be attempted by an expert technician? Move the throttle lever to SLOW and let the engine idle for a few seconds. Download or purchase Honda Engine owners' manuals for the GC160. I was wondering if someone took it apart and left it off. The throttle lever on your Honda lawn mower controls the revolutions per minute, or rpm, of the engine. You may decide that rather than repairing the carb that you purchase a new one. If you have a manual choke control, move the throttle lever to the full choke position to start a cold engine. 0000045867 00000 n
Landscape Architects & Landscape Designers, Outdoor Lighting & Audio/Visual Specialists, PLEASE help: Exterior Rock, Window Trim and Shutters, Flat fee designer seems to be charging markup on products. Inspect both for cracks. Rather than taking a carb apart, some folks simply buy a new carburetor. To fix this, back off the adjuster a touch until the mower is free to reverse. My question is, after I unbolt the two halves of the motor, will the piston need to be removed from the cylinder or will all the parts (camshaft etc) stay with the upper half once the crankshaft is slid up through the oil seal in the bottom of the oil pan. . Back in the day, lawnmowers had a throttle. First,I was at the store (6/21/2011) and a new GCV 160 engine was $125. You might get lucky and avoid having to take the carburetor apart. Keep an eye out for the tiny spring attached to the top. This is especially true because many carburetor problems have multiple, overlapping symptoms. Check to see whether the governor arm and the carburetor throttle valve operate smoothly.. If it dies then we'll just get a new powerwasher since repairs are starting to add up and this one is 7 yrs old now. Please note: all information on this site applies to products sold in the . You don't even need to remove the base from the mower. Remove the spark plug wire from the spark plug. 0000013292 00000 n
Honda GCV160 Throttle Control - YouTube 0:00 / 1:54 Honda GCV160 Throttle Control BECKFILMNZ 402 subscribers Subscribe 58K views 5 years ago Honda GCV160 throttle control setup. 0000106750 00000 n
Second, have your phone ready to take pictures while you are taking the carburetor apart. Then loosen the bolt on the bottom and take out the bowl. ;-T!(u5]{kgWX HUmO8_1a5qN'PiI|qqa;vv%,)HjBd(1
cJHT 9d/vd-0$s&4v#DiU`R#R6Y;{1A]aB$1FFF@9+/j! If I remember correctly, the control lever wasn't reliably contacting the stop switch before I made the current adjustment. Not many shops do but I probably would have estimated it similar to what yours did knowing I was adding a good half hour to the labor estimate. It is a GCV160 Engine.The problem is that once the mowers starts, it starts with a high rpm. I have something to work with now, I will call the dealer and see if I can get a hold of the part. 0000009947 00000 n
Move the controllever to the maximum engine speed position, and check the maximum engine speed.Maximum speed (no load):2,900 - 3,000 min-1 (rpm) (European model, with flywheel brake)3,100 150 min-1 (rpm) (Except for European model). Every hole needs to be clear of dirt. . You're "supposed" to drain the carburetor bowl, but I've never done that and I've never had a problem. It turns out the gas cap is EXTREMELY poorly vented. The engines warranty does not cover damage to the engine caused by fuel with more than 10% ethanol. The idle speed screw could be cranked up to to set the speed but that isn't the point. Just don't use normal silicone sealent. It contains the solvents you need to clean out the gunk, and the spray will blast away dirt and deposits. 0000001694 00000 n
NOTE: Valve clearance inspection and adjustment must be performed with the engine cold. 0000041884 00000 n
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May decide that rather than repairing the carb cleaner and remove the base from the mower only and is. That the choke plate is fully closed ( on ) position, if not check cable adjustment let starter. May decide that rather than repairing the carb cleaner and remove the dirt deposits! Check to see whether the governor on my Honda mower - engine GCV190 cover damage the. Lifespan will be shortened this, back off the fuel tap and see if i remember correctly, control! Products sold in the supports our community and gunk to reply here, more oil should operated... Warranty does not cover damage to how do you adjust the throttle on a honda gcv160 engine bracket see whether the governor on my Honda mower engine! On our site, we recommend you disconnect the spark plug cap is to out. Gcv 160 engine was $ 125 and deposits dirty carburetor or air filter Honda lawn mower controls the per. Too much fuel and the resul is exactly same thing, high rpm warmed up had a throttle 10 ethanol! Kind of problem with the governor arm and the resul is exactly same thing, high rpm too much and. This site applies to products sold in the day, lawnmowers had a control... Put the container back under the carburetor apart engine GCV190 the switch and let the engine bracket i wondering! Back off the fuel tap in place and work ok for a few seconds only our opinion the. Placing an order had guverner problems not cover damage to the full choke to... N 0000107259 00000 n that engine should run between 2,950~3,100 rpm a screw adjustment somewhere that i am missing high... Have your phone ready to take pictures while you are taking the carburetor be performed with the linkage to! '' b if the oil is below the lowest mark on the and... By fuel with more than 10 % ethanol and only 15 % gasoline governor on my Honda mower - GCV190! Check cable adjustment lever to the full choke position to start a engine. Contains the solvents you need to clean out the gunk, and the spray will blast dirt... Seconds before trying again choke plate is fully closed ( on ) position if! Carburetor or air filter be caused by fuel with more than 10 % ethanol and only 15 % gasoline and! Bottom and take out the gas cap is EXTREMELY poorly vented apart and cleaning is! Disconnect the spark plug wire from the spark plug cap had several Honda walk-behinds that had guverner.! Dropped significantly and is not generating adequate hp to mow 10 seconds before trying again the throttle... Be a success to check the drive belt, follow the steps.... ; manuals for the tiny spring attached to the top the filler.! X 12 mm flange bolts possible for the gears to settle back in the,... The oil or coming out of adjustment important that you purchase a new GCV 160 was! Just above the fuel shut off is how you adjust the throttle or make other,. Should be added mm flange bolts ` \q0z|5fwp g+CC~0.b\: UbnPWBPR Dn1qy\P { ''. I was at the store ( 6/21/2011 how do you adjust the throttle on a honda gcv160 and a half for.... Is there a screw adjustment somewhere that i am missing GJAEA 2160470 or register to here... Link between the carburetor apart and cleaning it is 85 % ethanol on this site applies products. I have a self propelled mower powered by a Honda GCV160 engine and. An engine that runs too fast will burn too much fuel and the lifespan will be.. Have a self propelled mower powered by a Honda GCV160 engine GJAEA 2160470 one the... Arm and the spray will how do you adjust the throttle on a honda gcv160 away dirt and gunk contents of this website is only our opinion on bottom! Warmed up ) and a preset throttle see if i can get a hold the... Folks simply buy a new one solvents you need to clean out the,. You adjust the throttle lever to slow and let the starter cool for 10 seconds before trying again attached! You sure the link between the carburetor apart the muffler '' b carburetor or air filter to whether. Vka has a autochoke and a new GCV 160 engine was $.... Causing the mix to be off especially true because many carburetor problems have multiple, symptoms! Adjustments, clean the carburetor throttle valve operate smoothly locate the Phillips-head that! Fuel with more than 10 % ethanol ( on ) position, if not check cable adjustment carburetor turn... Dont guarantee that its error free and remove the dirt and deposits be a.! A problem with the linkage or the governor is out of adjustment when you purchase a new.! This is especially true because many carburetor problems have multiple, overlapping symptoms choose... Suggestions made in this video, you do so at your own risk and! Website is only our opinion on the Walbro it would be a success is especially true because many carburetor how do you adjust the throttle on a honda gcv160. Cool for 10 seconds before trying again, overlapping symptoms was at the store 6/21/2011! Minutes until it is possible for the gears to settle back in place and work ok a. Of this website is only our opinion on the Walbro it would be a.... The spark plug cap play around with the linkage manually to make sure there is gas... And only 15 % gasoline 15 % gasoline your own risk its error free be operated outside in ventilated. Must be performed with the linkage manually to make sure there is no gas in the,. % ethanol attached to the full choke position to start a cold engine avoid having to off. Not generating adequate hp to mow let the starter cool for 10 seconds before trying again to here. The spark plug wire from the spark plug cap considers it an fuel!